drycore ds5

DRYCORE™ D1M

Container Solutions

Model - D1MD1M

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Similar to the D1, the D1M is a meat optimised version with builtin slide rails for mounting hanging racks, eliminating the need for entry and using the maximum internal space to dry biltong* (dry meat), droëwors* (dry sausage), bokkoms* (dry fish) etc. Alternatively the D1M can be used to cool and store carcasses with convenient access from the door.

optimised for meat, fish, biltong & DROËWORS

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biltong

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seafood

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Droëwors


DRYCORE™ D1M

meats and cool drying


Safety

The University of Wisconsin – Madison, Center for Meat Process Validation has conducted several studies; (Ingham et al. 2006, Burnham et al., 2008) concerning the fermentation and drying of certain meat products. The studies conclusively proved the food safety of low temperature (22°C) prepared biltong* (dried meat) products. In the Burnham study, harmful acid-adapted pathogens (e.g. S. aureas and L. monocytes), initially introduced as inocula, were reduced extensively after drying at lower temperatures. This proved that micro-organism activity is inhibited at low drying temperatures compared to meat dried at higher temperatures. Disinfection using UV-C light further reduces micro-organism activity and can be added as an option to any of our DRYCORE™ units. *Biltong is a South African dried meat delicacy

Flavour

Further to the above, it was found that flavour is also enhanced when meat is dried at lower temperatures instead of meat dried at higher temperatures, where the natural flavour is lost due to heat destruction. This destruction is attributed to the increased oxidation of the fatty acids inside the meat samples, resulting in a negative taste experience.

Consistency

A study at the University of Stellenbosch South Africa (Jones et al. 2017) recommended that biltong drying be standardised so that consistency can be obtained. Consistency in produce will create a satisfactory level of customer experience as well as an increase in expectation and brand loyalty. The DRYCORE™ units ensure proper process control, which facilitates consistency by eliminating insects, dust, secondary chemicals, and pests like rodents.

Customisation

Depending on the preferred moisture ratio and the size of the meat cuts, drying at low temperatures generally takes between 3-7 days. Droëwors* (dry sausage) takes approximately 2 - 3 days, and chilli bites (small or thin meat cuts) will dry in approximately two days.

DRYCORE™ systems for this application, operate between 17°C and 22°C at 45% Relative Humidity. Smaller dryers (typical fridge size) are also available, which can dry approximately 30 kg of wet meat. Units can also be custom built to customer requirements. *Droëwors is a South African dried sausage delicacy

DRYCORE™ D1M

product features

The DFV1 unit has a singular cooling compartment of 25m³ suitable for racks, trolleys, trays etc. which can slide or be pushed into the container. This unit is optimised for dried fruits, bundles or larger, more sensitive produce such as mangos, apples, apricots and tobacco. Existing racks, trays or similar can be used to integrate into existing processing lines.
ENQUIRE

empty compartment

empty racks in position

ready for drying

single compartment

ADDITIONAL COMPARTMENTS CAN BE ADDED
Depending on the preferred moisture ratio and the size of the meat cuts, drying at low temperatures generally take between 3-7 days. Droëwors takes approximately 2 to 3 days. Chilly bites will dry in approximately 2 days. Our dryers operate between 17°C to 22°C and 45% RH. Smaller dryers are available which can dry approximately 30 kg of wet meat.